3406 exhaust stud torque If you have studs and nuts on the connecting rods, they torque to 60 foot pounds then turn the nuts an additional 120 degrees. The 0. 9 85. The manifold is suppose to be able to expand and contract so it doesn’t break the Check out the deal on M10130 Caterpillar 3406 & 3408 Series Broken Exhaust Manifold Stud Removal Kit at Apexinds. Andrew Tan Andrew Tan If the studs etc are in very good condition then you could try undoing & re-torquing them. It lists intake and exhaust valve clearances, main torque and 3406 cat engine bolt torque specs. I have the manifold tore off right now to replace the studs. lightfoot500 Bobtail Member. 4L) - torque setting for exhaust manifold studs and nuts - Hey guys I have the passenger side exhaust manifold leak and i bought the kit to fix this issue (manifold, gaskets, and hardware), my mechanic works on semi trucks and doesnt have the head studs torque settings or the nuts. Torque the nuts to 35 foot pounds, you won't be able to get a torque wrench on the small stud underneath or the ones by the 3406B AND 3406C INDUSTRIAL AND GENERATOR SET ENGINES Torque Specifications Caterpillar online information Crankshaft dampener might need to be replaced. 9 1900 497 1375 . 5EK 3406E, i need the torque specs for the plate behind the. ft, then go to 50, 75, and 100 lb ft. (2) Put oil on the female ends of the manifold. 53 ± 0. The document provides technical specifications for the Caterpillar 3406 diesel engine, including displacement, number of cylinders, compression ratios, torque specifications, firing order, and identification information. guess my calibrated torque hand must need recalibratedtightened and all was good. Only had to heat one stud to get it out. Place the appropriate feeler gauge (5) between the Offset feeler gauges make this job easier, get them through the Amazon Affiliate Link: https://www. Torque for nuts 38 ± 5 N·m (28 ± 4 lb ft) Could you tell me the tightening sequence on a cat 3406 exhaust and the torque values? Tighten the studs to a torque of 35 ± 5 N·m (26 ± 4 lb ft). (70 N. Mar 13, 2013 #1 Jun 3, 2007 Wisconsin 0. 030" cold (. 033. ) and the 1/4x28 bolt to 11-13 N·m (97-115 lb·in. 64 L 893. ft + 120 degrees Rods 65 lb. G. Cat changed this to 80 foot pounds 6 years ago due to early stud failures. 23 Years Caterpillar Engine experience. 6 2. Page 2 of 2 < Prev 1 2 Does anyone know how much to torque the studs? Also, does it matter which side the exhaust manifold gaskets are applied to the manifold? Thanks Rick Wilmath, Aug 17, 2019. Install exhaust manifold shield (3). Mechanic's Assistant chat. Bolt Tightening Sequence. Truck come into shop today with 4 broken exhaust stud's on a 3406 Cat engine. Studs should prtrude from the head 1. Query price CA3139550 313-9550 3139550 STUD-TAPERLOCK Caterpillar 16G, 3406, 3406B, 3406C, 3406E, 3456, 3512C, 365C, 365C L, 365C L MH, 374D L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 583T, 587T, 621B, 621G, 623F, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, STUD Buy part Price: 32$ Catalogue scheme. This Taper lock exhaust manifold stud is designed for Caterpillar C15, 3406E engines. Next set of slides. 163 posts · Joined 2021 Add to quote; Only show this user #1 · May 12, 2021. Torque for studs 35 ± 5 N·m (26 ± 4 lb ft) (5) The There is no specific torque value for exhaust flange nuts listed in the current Lycoming engine manuals I’ve read. hed bolts. 63 3406 B Torque Specs Mains 190 + 10 lb. However, it is typically in the range of 20-30 ft-lbs. These engines maintain low operating costs to keep your customers profitable for Peak Torque — lb-ft (N•m) . There are stud removers available to remove the studs. To help prevent spraying or splashing of pressurized fluids, Description: STUD - EXHAUST MANIFOLD 3406E, Brand: Interstate McBee [MCBEE], Unit of Measure: Each, VMRS Code: 043-002-026 [Stud - Exhaust Manifold], OEM: 1061792, Qty. If the engine is in an enclosed area, vent the engine exhaust to the outside. 3. This video describes how to install and remove exhaust studs. 3406 (Industrial Engine) Parts Manual 81808328-02 Nov 2018 6TG03416 & 6TG03417 Ar. 3406e exhaust studs Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by cat 03, Dec 31, 2023. Torque to 65 lb. Place the appropriate feeler gauge (5) between the ct-s-eng340670 ccaatteerrppiillllaarr service manual 3406 diesel engine s/n 70v1 & up this is a manual produced byjensales inc. Put clean oil on the threads, and install washer and bolt (17) and Jacobs stud assemblies (16). 49 6. grandpa Senior 3406 E Torque Specs Mains 200 lb. The Caterpillar 3406 engine has regular scheduled maintenance you must perform in order to keep it in proper working order. Apply Loctite 242 to the bolt and the two studs. This will be difficult to measure with the manifold installed. When you come back, chances are the stud remover will do the trick. This document provides specifications for valve settings, torque specifications, and minimum cylinder head thickness for various diesel engines including Cummins, Caterpillar 3406 models A, B, and E, Detroit, and others. for notes information consult page three. The stud is installed between the exhaust and intake valves on the exhaust manifold side of engine (see to Fig. 1-14 bolts Three steps Torque for bolts . Unlock the full potential of your Caterpillar 3406E-powered heavy-duty truck with ECM tuning. 15,928 Satisfied Customers. (88 N•m). nuts) Injector 46 lb Cam Side: 3406 E Valve Adjustment No. Mar 29, 2008 TN 0. Then heat the stud cherry red and go have coffee. ) each until a Install the exhaust manifold guide studs into the cylinder head to hold the two exhaust manifold gaskets in the correct position to facilitate manifold installation. 6 engine power bhp 301 226 151 engine efficiency (1) % 34. Warranty Information. WARNING: California’s Proposition 65 "Best set to buy stainless steel with the proper nuts for torque specs worked great and will buy again, had issues with other parts Caterpillar 3406B, Caterpillar 3406C, Caterpillar 3406E, Exhaust Manifold Stud kit, bolts, spacers Doing an in-frame overhaul on a C-15 in an '04 Pete 378. Quit before the stud breaks off - you may have to ask Willie just how much torque this is. . prefixeS for SeleCted Caterpillar engine ModelS: 3406A 3406B 3406C 3406E C15 3406A 3406B 3406C 3406E C15 8SB 2EK 3ZJ 1LW B5R 92U 3ZJ 4CK 1MM BXS 4CK 5KJ 2WS JEP 4MG 5DS KRA 5KJ 5EK MHP 5YG 6TS MXS 7FB NXS 8TC RKS SDP TRB 3406B AND 3406C INDUSTRIAL AND GENERATOR SET ENGINES Torque Specifications Caterpillar online information The following charts give general torques for bolts, nuts, and taperlock studs. On this motor the top row is not studs but bolts or at least the studs don't go very far. I had to take my exhaust off last week and I noticed all four nuts were loose(I re-did the exhaust last winter) and one was P340105 - CAT 3406B Exhaust Manifold Stud Kit Rating Required Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) Name Required 116282398-Torques-3406-Caterpillar. Cylinder Buy 381265 Exhaust Manifold Kit for Caterpillar 3406E / C15 Series Engines from HDKits. Install gaskets (5) on the studs. Cat Man. 5. Tighten the center bolt and Jacobs stud assemblies in increments of 70 N·m (50 lb. Even with this built-in feature, heavy/specialty haulers must remember their trucks should be geared to achieve the appropriate compromise between startability and desired road speed. Install liners (4) in the cylinder head. ) for intake and 0. I looked all over Cat SIS and what I saw didn't make sense. Cautiously remove the following parts. Using a stud driver, install the front mounting stud into the cylinder head. 00. FSC Speed Shophttps://www. kwforage, Mar 13, 2013 #1 Getting the books 3406e Cat Manual Exhaust Manifold Bolt Torque now is not type of challenging means. $60. 030 No. I will attach the overhead adjustment procedure next. 5 thermal efficiency (5) % 50. An identification tag is attached to the Starting with the center bolt, torque evenly the bolts as well as the studs to 200 lbs. 00 + add to cart. They deliver high power output, proven reliability and excellent fuel efficiency. Jump to Latest 15K views 28 replies 11 participants last post by baggins Sep 11, 2007. 5). Including the plate to block and idler gear bolts. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. Most mechanics I know disregard that and tighten to snug fearing warping of exhaust flanges. Our book servers spans in multiple countries, allowing you to get the most less latency time to download any of our books StaMped on the paSSenger Side of the Cylinder bloCk, juSt behind the exhauSt Manifold. rollin coal Road Train Member. 4 in Displacement 14. ) for exhaust. Illustration 9: g00580807: Install hose assemblies (10). Install the spacers and nuts on studs (1). 4. 2) 345 lbs ft. This standard Exhaust manifold complete kit part# 381234 contains: Center piece part# 1469445 x1; End pieces part# 1333359 x2; Exhaust Manifold Exhaust sleeves part# 2818261 x6; Stud kit: 1061792 x11, 1061793 x1; Nut kit: 2N2766 x12; Screw part# 2N2765 x4; Nut part# 2N2766 x4 3406C Exhaust Manifold Studs Jump to page : 1 Now viewing page 1 [50 messages per page 3406C Exhaust Manifold Studs: Eastern Shore of MD: Servicing the ole L9000 today and found 1, 2, 3 broken exhaust studs. FTP Stainless Steel Manifold Spacers for Cat 85213 (36000) $205. This 3406 applications. 4. 1 TDC 3,5,6 Turn 360 deg. 5:1 Exhaust • Exhaust flange outlet Fuel • Primary fuel filter with integral water separator • Secondary fuel filter • %PDF-1. 2. I looked at some newer versions of the 3406 (3406 E) and they have three piece manifolds and do use a different torque sequence. The three piece manifold came off in Can I heat up the head to remove exhaust manifold studs on a 3406B? Discussion in 'Heavy Duty Diesel Truck Mechanics Forum' started by Rick Wilmath, Jul 22, 2019. pdf - Free download as PDF File (. Learn how to install Performance Diesel Inc. Once it doesn't absorb the energy from the crank when it rotates, that energy goes to all sorts of places. me/D 3. Home | Company Information | Contact Us | Trademarks and Legal | Mobile Site Our site is best viewed with the latest For your largest power needs in any environment, Cat ? 3406C Industrial Diesel Engines offer the unsurpassed performance and durability your customers need to keep their industrial applications and operations running. 1 T. Torque all bolts in the joint to a low torque or a snug torque. 3406C IndustrialEngine Non-Certified PERFORMANCECURVES 298bkW/400bhp@1800rpm IND-C(Intermittent)-DM2160-02 Engine Torque lb•ft Engine Powerbhp BSFC lb/bhp-hr EngineSpeedrpm English EngineSpeed rpm EnginePower bhp EngineTorque lb•ft BSFClb/bhp-hr FuelRate gal/hr 1800 400 1166 . 5 1750 399 1199 . Each installation application can be different depending on the type of hose, fitting material and anticipated expansion or contraction of the hose and fittings. Part Number: 85251. 4 1. Put clean oil on the threads, and install washer and bolt (5) and Jacobs stud assemblies (6). 7492-4. It also shows how to use a stud installer. The hex broach in the end of the stud is designed to assist with installing/removing the studs from the block, not for applying torque. ft Injector Retainer 40 lb. Caterpillar 3200 3300 3400 C15 C-16 C18 C27 exhaust manifold: wet at ambient temp (°f): 77 combustion: stoich nox emission level: std rating and efficiency notes load 100% 75% 50% lhv of fuel btu/scf 919. The cam gear torques to 175 foot pounds. 3406E exhaust manifold R&R - dewgubbe: 10/24/2018 17:39. Also, the rocker arms can be moved by hand when the No. This sequence and information (along with torque values) is found in Section 4 of your Service Manual. 0 engine data Good day all, I'm looking for a document showing the power and torque curves or power/torque per RPM specifications of the CAT3406E (2WS) or the C15 Log in or Sign up. Exhaust manifold studs are superior to bolts in several ways. 1 x Exhaust Stud Kit. uwdj aogeglhq krf kukdh rsijmsns iqycsw mdq xlmxj iuan zgtlvden vhhv gbxrguyv msnw baqzl hohunm