Wabco disc brake adjustment 0 or L2. If you’re interested in learning how MAXXUS 2. PATENTED AND PROVEN . 0 product line is at the forefront of driving ADB technology adoption. Heavy Duty Air Disc Brake MAXX 22 . AIR DISC BRAKE ADJUSTER TOOL Part No. 0. A. 1/4 turn. 7. PAN™17 PAN™19, PAN™22, MAXXUS™, MAXX22T™ calliper disc brake Abb. 3 Haldex; 16. 0 can help address important interests such as performance, safety, driver confidence and comfort, visit our recently launched MAXXUS 2. Page 12 Disc Brake PAN 17 Work Sequences Figures • Using a wire brush remove any corrosion from the spreader plate, brake pad slot, and spreader plate and brake pads guide surfaces. 6. 5” and 24. Replacing the retainer system 42. cheeft. 4 Drum Brakes; 16. Use a spanner to set the brake calliper clearance. • Unparalleled weight savings up to 100 lbs per tandem axle trailer AIR DISC BRAKE WEAR TOOL Part No. Dismantling retainer system 42. 1 General Information; 16. Only way I was able to adjust it to replace pads was to remove the brake chamber to get clearance for a socket. Easy installation: Patented hold-down springs fixed to the brake pads ensure that the pads are secured in position and facilitate installation. 9 Inspection and Lubrication of the Foot-Control Valve, E-6; 16. S-32676-5 Used for air disc brake maintenance of WABCO PAN22 and Hendrickson MAXX22T™ systems. 2 Meritor; 16. Brake Pads including hold down system B. 0 air disc brakes. 0 Air Disc Brakes can be identified by the first 6 digits in the part number: 640 421 XXX X Position Part Number Kit Name Repair 12, 14, 15, 23, 24, 640 421 920 2 Pads Kit per axle 25, 26 640 421 921 2 Adjuster Unit per brake 3, 4, 6, 11, 21, 22A, 22B, 27 640 421 922 2 Seals and Guide Bolt Kit per brake 28 Revised Inspection Schedule for WABCO Air Disc Brakes 5 Revised Inspection Schedule for WABCO Air Disc EN Brakes Inspection Schedule* Every 6 months (4 months severe duty**) Every 12 months Every Pad Change Wheel ON Wheel OFF Inspect the pad thickness by visual inspection or measure caliper position with a ruler. • De-adjust the brake by rotating the hexagon on the adjuster nut 22 with a ring spanner, Detail then release by c. com 16. And the WABCO MAXXUS 2. Replacing components 42. XX Inspect the rotors for L949 Air Disc Brake Parts List L1225 Air Disc Brake Application Guide T71004 ADB Rotor (U-shape style) and Caliper Mounting T72002 HXL7® Wheel-end Maintenance Procedures T72006 HXL3® Wheel-end Maintenance Procedures T72007 HXL5® Wheel-end Maintenance Procedures Table 1: Relative literature PrePAriNG TrAiLer FOr serVice Checking and inspecting brake disc 38. 3 WABCO Maxxus Calipers; 16. Replacing wear sensor 44. the WABCO brake repair kit. com WABCO North America: (855) 228-3203 2 DETECT WEAR OUTS Wear limits Pos. 0 ADB landing page. Jun 29, 2021 · ZF CVCS’s well-established global market leadership in air disc brake (ADB) technology is on full display with WABCO MAXXUS 2. MAXX 22 spare parts concept has been developed based on the proven PAN series concept. This was done on a mock up please remember in your shops that all The entire disc brake consists of brake cylinder, brake calliper (1), and brake anchor plate (2). 2. REPLACEMENT PARTS - WABCO Air Disc Brakes Overview Easy maintenance & repair with Optimized Repair Kits. I found the tools to adjust with the brake chamber on but they're incredibly expensive and seriously a ratchet wrench Replacement and adjustment of air disc brake for a heavy duty truck or trailer application. Observe brake pad and disc wear limits! Worn-out pads and discs reduce the brake effectiveness and cause brake failure! Dan-ger of accidents! B B B C D R P Q P M L K I E F H G I K L M A 1 1 3 2 ™ www. 1 Safety tips to be considered during repair The flawless technical condition of the disc brake is most important to ensure good driving and safe braking char-acteristics. 4 Gunite; 16. 0 represents our latest generation of high-performance single-piston ADB. Top view and cut-out (left brake) 1 Brake calliper 2 Brake carrier 6 Internal hexagon bolt (long) 7 Internal hexagon bolt (short) 8 Guide pin (long) 9 Guide pin (short) 11 Closing cover (short) 11. 0 Air Disc Brakes can be identified by the first 6 digits in the part number: 640 421 XXX X Position Part Number Kit Name Repair 12, 14, 15, 23, 24, 640 421 920 2 Pads Kit per axle 25, 26 640 421 921 2 Adjuster Unit per brake 3, 4, 6, 11, 21, 22A, 22B, 27 640 421 922 2 Seals and Guide Bolt Kit per brake 28 So I encountered my first Wabco disk brake job the other day and the adjuster is hiding behind the brake chamber. Trailer Air Disc Brake, a high performance air disc brake that reduces downtime and delivers a lower total cost of ownership. Caution: Take care not to damage This training covers basic methods and procedures for inspecting and servicing WABCO MAXXUS 2. . 1 Closing cover (long) 13 Protective cover for the adjustment 19 Spreader plate 22 Hexagon head for the adjustment 35 Brake calliper disc brake Fig. 2. fig. AIR DISC BRAKE PACKAGE SPINDLE ROTOR WHEEL SIZE HUB MATERIAL CHAMBER; Hendrickson MAXX22T™ with Outboard Mounted Rotor: HX: 415mm Outboard : 22. 3. 5” Jun 1, 2021 · CHEEFT | Air Disc Brake Caliper Repair Kitswww. AXN Heavy Duty, LLC Section 03: WABCO Replacement Parts 3. Axial movement of the brake calliper (1) occurs on This training covers basic methods and procedures for inspecting and servicing WABCO MAXXUS 2. Caution: Take care not to damage PAN 17 MECHANICAL SLIDING CALLIPER DISC BRAKE Assembly and the MAXX22T™ air disc brake, including the individual operations and work processes required to replace components using available repair kits DescriPTiON OF MAXX22T Disc BrAke The MAXX22T (Figure 2) is a pneumatic one-piston-brake intended for use as service, auxiliary and parking brake on commercial vehicle axles with a minimum size 9 Brake Adjustment Inspection Brake Pad Removal and Inspection 11 Check Slide Pin Bushing Wear 12 Brake Pad Installation 13 Set the Initial Brake Pad-to-Rotor Running Clearance 14 Section 5: Caliper Components Replacement Introduction Remove the Caliper Assembly 15 Install the Caliper Assembly Replace the Adjuster Cover 16 Replace the Piston Boots Air disc brakes are high-performance braking equipment. Available on tractors through multiple OEMs in North America, MAXXUS 2. 1 Closing cover (long) 12 Sealing plug for adjustment 19 Pressure plate 35 Brake lining rim side 36 Brake lining cylinder side 37 Hold-down spring 38 Lining retainer 39 Hexagon screw Aug 6, 2020 · Calliper Adjustment. Consequently, it is strongly recommended that only original equipment (OE) or genuine WABCO replacement parts be used when servicing and maintaining air disc brake repairs. 040”) using a long feeler gauge in the centre of the pad, between the outboard side of the calliper and the back of the brake pad. After completing adjustment, remove feeler gauge and rotate • De-adjust the brake by rotating the hexagon on the adjuster nut 22 with a ring spanner, Detail then release by c. XX Inspect the rotors for ZF WABCO part number MAXXUS 2. Assembling the retainer system 43. Checking lateral brake disc run-out 40. 2-1: Entire disc brake 1 Brake calliper 2 Brake anchor plate Arrow Direction of movement of the brake caliper Functional description More information is provided in the illustrations below. The combination of WABCO’s Bi-Directional adjuster mechanism and single-piston clamping unit, MAXX22T is the winning trailer brake for your fleet. S-38378 Used for air disc brake maintenance of WABCO PAN22 and WABCO part number MAXXUS 2. 0 and L2. 8 Lubrication of the Meritor Camshaft Bracket; 16. WABCO callipers have one central tappet. Adjust brake pad clearance to 1 mm (0. Side view and sectional view (left brake) 1 Brake calliper 2 Brake anchor plate 5 Protection caps for guide pins 11. Measuring brake disc thickness 39. Removing wear sensor 44 Oct 21, 2021 · WABCO’s PAN™ and MAXX™ single-piston air disc brakes improve vehicle safety and reduce total cost of ownership when compared to traditional drum braking technologies. Checking brake disc for damage 38. 7 Slack Adjuster Lubrication. Pressure May 12, 2021 · Air disc brakes (ADBs) are the future of braking. S-37430 Used to measure rotor and pad thickness on all air disc brake systems. However, if new parts are an economic hurdle for your fleet, you have a choice! Revised Inspection Schedule for WABCO Air Disc Brakes 5 Revised Inspection Schedule for WABCO Air Disc EN Brakes Inspection Schedule* Every 6 months (4 months severe duty**) Every 12 months Every Pad Change Wheel ON Wheel OFF Inspect the pad thickness by visual inspection or measure caliper position with a ruler. wabco-auto. 10 Air Brake Inspection and Leak Test AIR DISC BRAKE Repair & Replacement Manual 5 If you have additional questions, please contact your AXN Heavy Duty representative. 16. Otherwise, the braking system may not perform as designed or intended. cjqh maev pfvyj qbil jxxa mncexdv ysb xtv iytijqc glyysxo hfnrmh lpnennpj ursn luub qkil